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Spring rate - everyone's wrong but me
Ivan - 18/3/07 at 03:24 PM

Hi all

I am mystified by something that’s happened – everything I’ve read tells me that for a slanting shock like on the Locost you have an effectively “falling rate” spring.

I’ve just plotted out my suspension on cad at a ride height that rises from 33.8 mm (full bounce)
to 140.85 mm (full droop) and got totally the opposite – a rising rate as the wheel moved upwards from a wheel frequency of 99.11 at full droop of the wheel to 106.77 at full bounce of the wheel.

When I think about it the result makes sense even though it is totally contrary to common understanding as the angle between the spring and the lower control arm opens up as the wheel moves upwards - the normal requirement for a rising rate suspension.

Has anybody else done this exercise – if so did they get the same result or am I going wrong somewhere in my calculation. Below is a print of my spreadsheet.

Spring Rate Calculation
Spring Rate Calculation


HELP – ANYBODY KNOW WHERE I’VE GONE WRONG – please excuse the shouting but it’s driving me mad


Bob C - 18/3/07 at 03:26 PM

No you're not the only one - I was afflicted with the same prejudice, til I did the sums.....
cheers
Bob


flak monkey - 18/3/07 at 03:35 PM

Draw it out as a triangle:

Make the hypotenuse the spring rate and the adjacent the upward wheel force.

The spring rate is constant, say 250lb/inch.

As the angle increases the upward force decreases.

Eg:

250cos15 = 241lb
250cos25 = 226lb
250cos40 = 191lb

So the effective spring rate falls. Or have i missed something?

David

[Edited on 18/3/07 by flak monkey]


gazza285 - 18/3/07 at 04:03 PM

As the wheel deflects the angle between the shock and bottom arm moves towards a right angle, leading to a rising rate. However the angle of the bottom arm moves away from a right angle (assuming that the arm is horizontal at rest) in relation to the wheel movement, giving a falling rate, and the two together to get whether yours is rising, falling or static.


Bob C - 18/3/07 at 04:28 PM

Aye - you've to do a DETAILED analysis of ALL the factors in YOUR geometry to be accurate - mine was near enough linear, slightly rising, I was happy ;^)
Bob
I've remembered how I did it - I modelled a front corner in solidworks & measured the shock length versus vertical deflection.- it was long long ago & I've lost the data

[Edited on 18/3/07 by Bob C]


flak monkey - 18/3/07 at 04:33 PM

Ahh, fair enough

I believe you


Ivan - 18/3/07 at 04:38 PM

Yes - I also modeled the suspension in TurboCad - did a radial copy every X degrees and measured the spring length against rise in the lower ball joint to give the results above.

An interesting point was that a small change in the location of the lower spring bracket made a huge change in spring required for any specific wheel rate making spring comparisons between different homebuilts almost pointless.


JB - 18/3/07 at 04:51 PM

quote:

An interesting point was that a small change in the location of the lower spring bracket made a huge change in spring required for any specific wheel rate making spring comparisons between different homebuilts almost pointless.



Which is exactly why we should all talk in wheel rates, and not spring rates.

[Edited on 18/3/07 by JB]


Ivan - 18/3/07 at 05:08 PM

quote:
Originally posted by JB

Which is exactly why we should all talk in wheel rates, and not spring rates.

[Edited on 18/3/07 by JB]

And get our suspension exactly symmetrical - left and right


t.j. - 18/3/07 at 06:45 PM

hmmmm,

I want that calcu-programma too
Never calculated springs, but i have to before I hit the road.

So any recommendations on the internet?

grtz Theo