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SU Carbs Exposed - Would they pass?
craig1410 - 2/9/06 at 11:25 AM

Hi,
As many of you are aware, I'm building a Locost with a Rover V8 engine. This is fitted with twin SU carbs and ITG foam filters and I am currently trying to build a bonnet bulge to cover them up for SVA...

However, I am very worried that my current (HUGE) bonnet bulge will not pass SVA due to line of sight issues. The requirement is that you need to be able to see an unobstructed view of the road at 4 degrees below horizontal from an artificial "drivers eye" point of view. "Simon" on the forum had problems at SVA with his line of sight and had to do some extra work on the car to get it past the test - I think my bonnet bulge may be even bigger than his which is why I'm worried.

Anyway, lateral thinking kicked in and I am now considering building the bonnet bulge to cover only the inlet manifold and carb bodies (and linkages etc.), leaving the carb dashpots and air filters exposed. I'm pretty confident that I can make the ITG filter SVA compliant and thought I could make a little rubber cap for the SU dashpot to cover the plastic cap which may have some non-compliant radii.

Has anyone tried this for SVA?

There are some pictures in my photo archive in the "Bonnet Bulge" folder showing my provisional bonnet bulge cut out of PU foam.

Opinions welcome as always...

Thanks,
Craig.


RichardK - 2/9/06 at 12:49 PM

Wonder if it's acceptable to temporily raise the height of the seats

Just a thought.

Regards

Rich


UncleFista - 2/9/06 at 01:15 PM

quote:
Originally posted by RichardK
Wonder if it's acceptable to temporily raise the height of the seats

Just a thought.

Regards

Rich


Then you'd need to worry about the seatbelt anchorages being high enough above the seat etc.


craig1410 - 2/9/06 at 01:49 PM

Hi,
My seats are Cobra Roadster 7's and they are on Cobra sliding rails so are already higher than "normal". Also, in addition to seat belt anchorage heights I would need to worry a bit about smacking my head off the rollbar which is quite close to my head already. Beside the SVA aspect, I just didn't like the bonnet bulge I ended up with, it was just a bit "in your face". Simon managed to get his looking a lot better but I think that was partly because he didn't use proper air filters.

I have actually started working on my foam former to see what it looks like with what you could describe as nostrils at each side for the air filters and the SU's sticking out. With nice polished dashpots and the already nice ITG filters I think it could look quite good and certainly a bit less vulgar than my original bonnet bulge. It would also be beneficial for performance as the air filters would be breathing cool air and the aerodynamics of the car should be substantially improved...

If the exposed SU thing doesn't work out I can re-assemble my original design as I am being careful to preserve the foam pieces as I cut them away.

Cheers,
Craig.


rusty nuts - 2/9/06 at 04:31 PM

Check out e bay for a Holley,Weber etc and manifold to fit?


craig1410 - 2/9/06 at 05:49 PM

Rusty,
I would love a Weber 500 and manifold but I can't afford it right now. My plan always was to use the engine completely as standard until I could properly evaluate it to see what condition it is really in. Then I might start planning a rebuild which would culminate in a rolling road session.

Besides, I like SU carbs and have a good bit of experience tuning them. They are also perfectly good in performance terms and will not restrict the engine until it is pushing out 250BHP+
The other good thing about them is that they are quite efficient so fuel economy should be reasonable.

Fair enough suggestion though but one I have ruled out for now at least.

Thanks,
Craig.


907 - 2/9/06 at 06:08 PM

Hi Craig,


Any chance of a pic of what your trying to cover with your bulge.

You might get a suggestion or two if those of us who wouldn't recognize a RV8
if we fell over it, could see what the problem is.

Paul G


craig1410 - 2/9/06 at 07:58 PM

Hi Paul,
I don't have any photo's of the carbs with air filters attached but here is a photo of the SU carbs to give you an idea.

I'm just in from the garage having spent the day working on the bonnet. I have just coated the PU foam in resin and will wait until tomorrow before covering it in wax and release agent and laminating a couple of layers of CSM. I should then be able to dig the foam out from the inside and put on another couple of layers from underneath. I know this is an ar$e over t1t method of fibre glassing but it should be okay. I'll maybe use the bonnet as a buck and make a proper mold one day...

Cheers,
Craig. Rescued attachment SUCarbs.jpg
Rescued attachment SUCarbs.jpg


craig1410 - 2/9/06 at 08:06 PM

...and here is a picture of the type of air filter I have. Mine isn't quite as deep as this one. In fact mine is 40mm internal height and 65mm overall height.



907 - 3/9/06 at 08:08 AM

Instead of the filter being mounted upwards & outwards could it be mounted on a bend that faces down?

Paul G

p.s. sorry for the crap drawing Rescued attachment air-filter-mount.jpg
Rescued attachment air-filter-mount.jpg


craig1410 - 3/9/06 at 12:56 PM

Hi Paul,
Good suggestion but I don't think there would be enough room and this would place the filter directly above the exhaust manifold which would be bad for performance and might even melt the filter...

The Rover SD1 has a couple of 180 degree bends which go round behind the engine (ie. above the gearbox but again I didn't have enough room with the battery and pedal box etc.

Thanks again,
Craig.


NS Dev - 4/9/06 at 11:56 AM

I see no reason why you cant stick the carbs out through the bonnet, I have seen nothing specific in the manual.

As you say, the SU tops are pretty good anyway, and you could probably smooth off the plastic caps enough to make the rad req.


hearbear - 4/9/06 at 12:47 PM

Try and get the manifold of the mgb gt v8 this turns the carbs 90' and moves them backand i think lowers them slightly


craig1410 - 4/9/06 at 05:33 PM

Hi,
Yes I've been looking out for an MG manifold on ebay for a while now but they are pretty rare. They are also not as efficient as the SD1 equivalent as the air flow has to turn through 90 degrees.

I'll hopefully post some pics of my provisional solution later tonight or tomorrow.

Cheers,
Craig.


chrsgrain - 4/9/06 at 06:03 PM

A Dax V8 has passed SVA with the carbs poking out of the bonnet, pretty much as you suggest... no pictures I'm afraid, but it can be done...

Chris


chrsgrain - 4/9/06 at 06:20 PM

Found a picture on one of the Dax site.... second car from the bottom of the (long) page... wasn't the one I was thinking of, but done in a similar way.....

dax pictures...

Chris


craig1410 - 4/9/06 at 09:10 PM

Chris,
thanks for those links, that is exactly what I was hoping someone would show me - quite reassuring!

Here are a few pics of the (very rough) solution which I've come up with. Not quite as elegant as the Dax for sure but once I've skimmed it with filler it should look okay. Rescued attachment P9040113.JPG
Rescued attachment P9040113.JPG


craig1410 - 4/9/06 at 09:11 PM

and another Rescued attachment P9040114.JPG
Rescued attachment P9040114.JPG


craig1410 - 4/9/06 at 09:13 PM

and one more from the drivers eye.

I think this is much better than my previous "extra large" bonnet bulge solution but would appreciate any constructive criticism you may have. I know I will need to watch not to leave too big a gap between air filter and body and will need to put a cap on the SU carbs and the little red tab on top of the air filter. Apart from that I might need some radiused trim strip around the red band on the filters but that should just about do it I think.

I am hoping that I will get just enough heat from the bottom half of the filter to prevent carb icing but have a nice clear stream of cool air for max power. Not a major problem 'cause I can't see me driving it much in icy conditions...

Cheers,
Craig.


[Edited on 4/9/2006 by craig1410] Rescued attachment P9040118.JPG
Rescued attachment P9040118.JPG