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anyone here with a MKi Mondeo 2.0 ?
saigonij - 29/12/07 at 10:33 PM

on top of the throttle body is a big black square ish inlet plenum which channels the air in from the airflow meter to the throttle body...

here is one on ebay : 370008330541

i need to know how much higher it is above the cam cover.

[Edited on 29/12/07 by saigonij]


Mole - 29/12/07 at 11:17 PM

Not very. If you don't get any answers I'll have a look in the morning.


redscamp - 29/12/07 at 11:46 PM

on a mk2 98 sivertop
about 30mm above height of the oil filler cap top
measured parallel to the cam cover (the engine slopes forward slightly)


saigonij - 30/12/07 at 07:19 AM

thank you all very much.

does anyone have a spare one kicking about?

my problem is that i want to use the standard mondeo manifold ( im using stock ECU ).

the throttle body is below the level of the cam cover, but it only gives 70mm height for a 90 deg bend - which im not likely to find unless i squish it.

so i then had to plates made up and i brought some silicon hose, so i could move the throttle body to the back of the engine. this did not work as the silicon hose was not strong enough and it collaspsed on anything over idle :-(

so im back to my other options...

one is this mondeo airbox, the other is to use a Griffin westfield plenum with a rear facing throttle body.

any other suggestions? i dont want to change to throttle bodies any megasquirt just yet.

( edited by the cat walking on the laptop )


Mole - 30/12/07 at 09:08 AM

Would an escort manifold not be another option?


saigonij - 30/12/07 at 10:09 AM

no, if you mean the metal one, then its too high.


MikeRJ - 30/12/07 at 11:45 AM

quote:
Originally posted by saigonij
any other suggestions? i dont want to change to throttle bodies any megasquirt just yet.


Rather than using a long run of silicon hose, could you not use alloy/stainless tubing coupled together with short lengths of silicon hose as required?


MkIndy7 - 30/12/07 at 12:20 PM

What about that cooker hood extract ducting that runs along the top of the kitchen cupboards.
That often goes straight from a round inlet to a longer wider flatter square, so presumably keeping the same volume of pipe. Then you just need to find a wat to attatch a filter at the other end.

Or maybe even 3" soil pipe, I think solvent weld is stronger stuff and more resisliant to nasty stuff.

If its any good just spray it black and lie if anybody asks wheere you got it from


saigonij - 30/12/07 at 07:36 PM

this is the clearance i have

throttle body clearance
throttle body clearance


not alot....

im hoping the Griffin Westfield rear facing manifold will work. it uses the existing fuel rail, ISCV, throttle body etc, so should be ok, as long as the cost is ok.


saigonij - 30/12/07 at 07:38 PM

also, what ever i choose, it has to be fairly ridgid so it does not collapse under pressure - thats what happened with the silicon hoses i tried first.


MkIndy7 - 30/12/07 at 11:27 PM

The cooker stuff I was suggesting is solid... well hollow plastic pipe, not like the flexy hose stuff you use for Tumble driers etc.

I have also seen the induction kit on something made from Big copper fittings (72mm kinda size) to get it under the bonnet as they have quite tight bends in them.


pdfbt40 - 3/2/08 at 08:19 PM

If your still looking I have a complete Mondeo 2.0l standard induction system from a donor. Its a Series 3 engine one, so no silly resonators.

Martin