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ford gearbox suggestions
Gaz 1977 - 15/12/07 at 10:52 AM

I am now looking for a gearbox to fit to my zetec. i dont really want to go the scrapyard root, but i dont want to spend a fortune, I have heard that first on a type 9 is a little too short.

Can anyone help

Thanks, Gaz


zilspeed - 15/12/07 at 11:23 AM

It is indeed.

Mor specifically, it is the gap between 1st and 2nd that is the big issue. That's why people like BGH Geartech do a long first gear set.

Conversely, my old xflow gearbox has a much closer 1st - 2nd gap, and I reckon I can live without a 5th gear, so may leave it in.

[Edited on 15/12/07 by zilspeed]


David Jenkins - 15/12/07 at 11:38 AM

Gaz,

As you know, I've been considering this - for me, the issue is that the engine runs out of revs at around 25mph. The rest of the gears are fine, so a higher ratio diff won't help.

BGH prices are 'competitive', i.e. cheaper than Quaife, but still a fair amount of cash - not much change out of £300 for a gear kit (and you'll still want gaskets, seals, etc on top of that) or not much change out of £500 for a fully refurbished and guaranteed exchange box. The refurb box sounds a lot, but when you add up all the extras it's not much dearer than the gear kit. The main gain is that 1st would be good for 40+ mph, which is a significant difference. Note: these prices are for the 'up to 145BHP' stuff - higher-power stuff is a fair bit more expensive.

I'm holding off for the moment as I'm concentrating on the bike carb installation. I rarely use 1st once I'm rolling, so for me the gains would be small in comparison with the amount of cash required.

cheers,
David


Paul TigerB6 - 15/12/07 at 11:44 AM

You might do well looking into fitting a Capri 2.8i box then. Dont have the details but i believe the main shaft needs modifying (shortening??) to allow it to fit. Worth a search on here anyway for more info - or i'm sure someone will know anyway.

Keep an eye on ebay for a Tran-x or Quaiffe type 9 box also


snapper - 15/12/07 at 12:05 PM

The solution for fitting the V6 box to a straight 4 engine is to fit the 30mm Caterham gearbox spacer between the Type 9 V6 box and the straight 4 bell housing then the longer QH133 (8mm thicker) clutch release bearing.
If you fit this first then no problems b ut if you retro fit as i have then the gearbox goes back 30mm with a shorter prop or the engine goes forward 30mm with associated engine mount and exhaust location moving forward as well.
The better first (3.36) will allow close to 35 mph with a 3.9 diff and over 60 in second (1.81)

[Edited on 15/12/07 by snapper]


snapper - 15/12/07 at 12:18 PM

V6 box, spacer and RS2000 bell housing Rescued attachment DSCN0872 copy.jpg
Rescued attachment DSCN0872 copy.jpg


snapper - 15/12/07 at 12:19 PM

Spacer Rescued attachment Spacer 1.jpg
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snapper - 15/12/07 at 12:29 PM

i have attach an excel gear speed calculator

[Edited on 15/12/07 by snapper]


Mark Allanson - 15/12/07 at 12:49 PM

I recognise that!!


britishtrident - 17/12/07 at 01:14 PM

Aim for the old 2000e ratios for the lower gears --- istr the V6 type 9 box is quite close to this.


Gaz 1977 - 19/12/07 at 07:34 PM

thanks chaps, it is great to have a few ideas.

i will get xmas out the way then i will go shopping.

do you think i can get one in the sales