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Bike carb jet drilling
avagolen - 12/3/11 at 05:40 PM

Good evening everyone.

Just checking before I wreck the wrong jets.

Please can anyone confirm that I have the correct jets out for drilling.





Jets in carb
Jets in carb


ZXR600 carbs if anyone is interested and drilling to 1.7mm unless
someone has better info.

Thanks in anticipation.


jacko - 12/3/11 at 05:50 PM

NO thats not the ones
the ones you drill are at the bottom of the needles / below the slides
What the needle slides through

[Edited on 12/3/11 by jacko]


avagolen - 12/3/11 at 05:59 PM

Thanks Jacko, I am so glad I asked.

Len.


jacko - 12/3/11 at 06:06 PM

What size engine do you have ? 1.7mm jets may be 2 big to start with


ReMan - 12/3/11 at 06:07 PM

At the risk of being wrong, but stopping you making a mistake in the absence of better info , I think they are the pilot jets

Beaten to it, but never mind!


[Edited on 12/3/11 by ReMan]


avagolen - 12/3/11 at 06:09 PM

Hi Jacko, the engine is a 1.8 Zetec.

What would you suggest?


jacko - 12/3/11 at 06:18 PM

quote:
Originally posted by avagolen
Hi Jacko, the engine is a 1.8 Zetec.

What would you suggest?

NOT 1.7mm jets at a guess i would say 1.6mm / i would also suggest you ring Bogg Brothers for good info
They are very helpful and have a lot of experience with bike carbs
If you search on here there is a lot of info too

http://www.boggbros.co.uk/
Jacko

[Edited on 12/3/11 by jacko]


David Jenkins - 12/3/11 at 06:19 PM

I ended up with mine at 1.4mm - don't get too eager...


snippy - 12/3/11 at 06:21 PM

I`m also doing my ZX6R carbs at the mo and understand that I also need to raise the needles by 2 clicks. There are 6 cut outs on the needle stems, if No.1 is the top cut out and No.6 is the bottom, as originally fitted they are at position 4. So my question is do I swap to position 2 or position 6? I am trying to lift the needle up higher or lower into the larger hole in the main jets. Sorry to hijack this thread but it`s something Avagolen may also need to consider.
Nick


deltron63 - 12/3/11 at 06:23 PM

1.6mm in my carbs. ( still slightly rich )


avagolen - 12/3/11 at 06:29 PM

Thanks for all of your reply's.

I was going to send the carbs to the famous Bogg Brothers and for about £35 they would do it for me.
I then decided to do it myself to save some money and not risk any damage in the post.
I will get the inlet manifold and mounting rubbers from them.

Chester Sports cars - from whom I got the Zetec, said they drill to 1.7mm for both 1.8 and 2.0 units when running
with there megajolt unit and map.

So yet again, thanks and a call to Bogg Brothers ASAP.

Len.


ReMan - 12/3/11 at 06:30 PM

quote:
Originally posted by snippy
I`m also doing my ZX6R carbs at the mo and understand that I also need to raise the needles by 2 clicks. There are 6 cut outs on the needle stems, if No.1 is the top cut out and No.6 is the bottom, as originally fitted they are at position 4. So my question is do I swap to position 2 or position 6? I am trying to lift the needle up higher or lower into the larger hole in the main jets. Sorry to hijack this thread but it`s something Avagolen may also need to consider.
Nick


Raising by 2 would be position 6 mate, higher = richer


snippy - 12/3/11 at 06:35 PM

Thanks Reman, so moving to position 6 actually lifts the needle up more then. Understand now. Cheers bud.


jacko - 12/3/11 at 06:38 PM

quote:
Originally posted by snippy
I`m also doing my ZX6R carbs at the mo and understand that I also need to raise the needles by 2 clicks. There are 6 cut outs on the needle stems, if No.1 is the top cut out and No.6 is the bottom, as originally fitted they are at position 4. So my question is do I swap to position 2 or position 6? I am trying to lift the needle up higher or lower into the larger hole in the main jets. Sorry to hijack this thread but it`s something Avagolen may also need to consider.
Nick


Too raise the needle you lower the clip so if its on no4 now you will have to go to 6


Its a game of give and take with lifting the needle or having bigger main jets
ie 1.6 jets needle at the middle clip hole
or say 1.65mm jets and needle clip at the top lowering the needle

ALL THIS WILL DEPEND ON DIFFERENT ENGINE SET UPS / ENGINES


snippy - 12/3/11 at 06:41 PM

I`m running a 2.0 Zetec with Fast Road kent cams. I`ve fitted 170 Main jets for now until I get it rolling roaded. So I`ll try position 6 for now and can always change it again later.


avagolen - 12/3/11 at 06:52 PM

Me again - Just taken one of the float bowls off and there are 2 jets that could be drilled.
The needle does not seem to line up with any of them.

Jets_in_float_chamber
Jets_in_float_chamber



Any more info from this photo?

Len.

[Edited on 12/3/11 by avagolen]


austin man - 12/3/11 at 07:00 PM

I have ZX9 carbs on mine I gelieve they are 1.6 engine is a 1.8 zetec


snippy - 12/3/11 at 07:09 PM

A is your main jet. Unscrew it from the hexagonal part. That`s the one to replace or drill. For info I`ve just bought a set of 4 main jets off Ebay for my ZX6R carbs with postage for less then a tenner so if you go wrong it`s not too expensive to fix!


avagolen - 12/3/11 at 07:17 PM

Thanks Snippy,
What was the Item number / description so I can hold onto it for the future.

Let the drilling start......



[Edited on 12/3/11 by avagolen]


jacko - 12/3/11 at 07:20 PM

To drill the jets put the drill in a vice and twist the jets by hand its not hard to do


lotusmadandy - 12/3/11 at 07:22 PM

And dont forget that if they are too big you can
solder them up and start again.
I have just done a set for mine,its easy.

Andy


snippy - 12/3/11 at 07:24 PM

I got the jets from a company called MPW, Beaconsfield Rd, Brighton, East Sussex. I think their user name is m-p-w. Search for "Mikuni Slot head jet" and they sell all sizes. The jets were only 99p each, the rest was postage.
Cheers


avagolen - 12/3/11 at 07:47 PM

Thanks everyone - LCB forum does it again.

Len.