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Author: Subject: Rosco's haynes Build
Rosco86

posted on 16/5/15 at 08:08 PM Reply With Quote
Steady progress this week I think

Horns mounted



Headlight mounts made





I stripped the whole chassis down so I could lift it outside, I needed to cut the front shock mounts off as I had got them in the wrong place, to far back by about 10mm





My garage from outside while it's empty



Headlights on





Lower engine mounts tacked on



Next up I made some threaded bosses for my wing mirrors







Also made myself a list, my main aim is to get the chassis ready for powder coating


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big_wasa

posted on 16/5/15 at 08:54 PM Reply With Quote
looking good
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Rosco86

posted on 17/5/15 at 04:50 PM Reply With Quote
Cheers, my dad's made good progress on the dash circuit, if you click the picture below its a video







There's still a bit to do but I think he's sorted the hardest bits of code

Also I've sorted my steering shaft out with some thick walled tube, I heated it up to get the shaft in, just needs tiging around the ends and possibly a few pins


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Rosco86

posted on 24/5/15 at 06:55 PM Reply With Quote
Got my stearing wheel last week, but needed a boss to mount it so turned one up on my lathe and milled the hex in on my dads cnc, also needed to drill the wheel so marked it on his cnc so I new it was right, real happy with this as it not like you can buy them off the shelf



I copied the tapered hexigan from the standard sierra wheel





A stainless cover tube to hide the column, still not 100 percent how I'm finishing this bit yet





Then looked at the wiring loom and got it plugged in and the ignition on ready for a start up when I get my fuel tank


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tilly819

posted on 25/5/15 at 07:31 AM Reply With Quote
Great looking build, before you paint/coat the chassis it is worth putting a single diagonal or full cross into the front frame. There are quite high torsional loads at that point of the chassis and there is a distinct lack of any proper bulkhead in the original design.
This is mine for reference.

Cheers Tilly



[Edited on 25/5/15 by tilly819]

[Edited on 25/5/15 by tilly819]





F20C Haynes roadster 440 BHP/Tonne www.youtube.com/handmadeextreme

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Rosco86

posted on 26/5/15 at 07:02 PM Reply With Quote
Cheers mate, added to my list, looks like your right to as there's not much in strength in that part of the chassis
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Rosco86

posted on 26/5/15 at 07:09 PM Reply With Quote
Went off up to Race Technology today to pick up my Dash2, really nice chap who owns it and he couldn't be more helpful,







To say I love it would be an understatement, even before I've wired it up, I've always wanted a digi dash on one of my cars, so hopefully I might make a start on wiring it up at the weekend.

Here's a pic of them lit up for those that are interested


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matt5964

posted on 26/5/15 at 07:25 PM Reply With Quote
You will love it, I got the ecu interface with mine as it makes it so simple to set up and leaves you analogue inputs free for other sensors. They do them for most excuse, only thing I need to do is set up the fuel level indicator.





Luego velocity XT 2.0ltr 221.3bhp 178.9lbft

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big_wasa

posted on 26/5/15 at 08:59 PM Reply With Quote
Very nice
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bart

posted on 26/5/15 at 09:35 PM Reply With Quote
Very very very nice
Class build





BE ALERT > BRITAIN NEEDS LERTS

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Rosco86

posted on 31/5/15 at 02:40 PM Reply With Quote
quote:
Originally posted by matt5964
You will love it, I got the ecu interface with mine as it makes it so simple to set up and leaves you analogue inputs free for other sensors. They do them for most excuse, only thing I need to do is set up the fuel level indicator.


Yeah I did ask, but they don't do one for bikes excuse




Cheers for the comments

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matt5964

posted on 31/5/15 at 02:50 PM Reply With Quote
quote:
Originally posted by Rosco86
quote:
Originally posted by matt5964
You will love it, I got the ecu interface with mine as it makes it so simple to set up and leaves you analogue inputs free for other sensors. They do them for most excuse, only thing I need to do is set up the fuel level indicator.


Yeah I did ask, but they don't do one for bikes excuse




Cheers for the comments


Bummer &#128532;





Luego velocity XT 2.0ltr 221.3bhp 178.9lbft

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Rosco86

posted on 31/5/15 at 02:51 PM Reply With Quote
Not much to get on with this week as I'm waiting on my prop shaft, but some switches turned up from china so decided to make a prototype panel, it's no way near the finished design and the large outer plate sort of represents the dash, I've recessed the switches as they would have stuck out a bit to far otherwise I think

The fished housing will be out of aluminium or plastic I think









Also got my bead roller finished and did a test panel














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Rosco86

posted on 7/6/15 at 08:25 PM Reply With Quote
Prop shaft turned up from dunning and fairbank on Friday so lots of jobs to be done





So got the prop bolted in and mounted my rear view mirror





Gear linkage mocked up





Mounts for bel crank



Plate for centre bearing sorted and mounts for gear lever done

Not overly happy about the handbrake lever position but it's not in the way when sat in the seat and it's the best position for the cable







Front cross brace done



Water pipe mounts, will have rubber grommets in





My dad cut me a bigger gear out of mdf on his cnc as a test, as the normal 140mm that people use was way to small, the motor needed to much grinding out
We went for 160mm and the motor only needed a little bit out in a few places, I'm really happy as the motor doesn't sit through the bottom of the car

I will get a steel gear laser cut out now, we powered it up on the mdf and it worked a treat

Also got the handbrake mounted








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bart

posted on 7/6/15 at 08:48 PM Reply With Quote
once again looking terrific
top quality work
you need to make your own body panels so we can compete fairly !!!





BE ALERT > BRITAIN NEEDS LERTS

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Rosco86

posted on 7/6/15 at 09:30 PM Reply With Quote
quote:
Originally posted by bart
once again looking terrific
top quality work
you need to make your own body panels so we can compete fairly !!!


Haha sounds like a chalenge, maybe one day but not on this build i dont think, im aiming to be on the road ready for next summer!

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Rosco86

posted on 9/6/15 at 08:43 PM Reply With Quote
Got a couple of prop catchers done tonight, these two will be welded on, I'm going to make a front one that bolts on else I will never get the prop in and out









The tube was a bit of rear hub tube I had left over and it's a perfect fit in between the tunnel

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Rossmcleod

posted on 9/6/15 at 09:24 PM Reply With Quote
Epic build mate stunning
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Badger_McLetcher

posted on 9/6/15 at 09:53 PM Reply With Quote
I can't get over how CLEAN your build is! My build just gets covered with shite, no matter how much I try to keep it clean.
Cunning handbrake mount as well





If disfunction is a function, then I must be some kind of genius.

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Rosco86

posted on 10/6/15 at 02:50 PM Reply With Quote
quote:
Originally posted by Rossmcleod
Epic build mate stunning


thanks pal

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Rosco86

posted on 10/6/15 at 02:50 PM Reply With Quote
quote:
Originally posted by Badger_McLetcher
I can't get over how CLEAN your build is! My build just gets covered with shite, no matter how much I try to keep it clean.
Cunning handbrake mount as well


haha cheers, that's helped by having the car in my garage and my tools in my workshop!

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Rosco86

posted on 22/6/15 at 07:55 PM Reply With Quote
Quick update, just tacking the last few bits onto the chassis, my vin number came today, just need to make a plate and sort some earth points then ready for powder coat

Passenger bulkhead bead rolled and fitted





Gear lever taking shape



The black smudge is where I'm going to weld my vin number


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Vmax1974

posted on 23/6/15 at 09:30 PM Reply With Quote
Seriously impressive build following with interest
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Rosco86

posted on 27/6/15 at 07:22 PM Reply With Quote
Well stripped my car down this week and my mate has finished welded it, just a bit of weld splatter to get off then everything's off for sandblasting and powdercoat



The vin number my dad milled for me



Ordered a billet sump and HD clutch springs from AB Performance





Baffle plate and new oil pickup



Clutch springs



Also got my aluminium panels lazer cut instead of getting the jigsaw out, the floors 1.5mm and the rest 1.2mm, all 5251 sheet

The big hole will sit under the engine, this will have rivnuts fitted and a removable section bolted on







My Build Thread

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Rosco86

posted on 28/6/15 at 07:35 PM Reply With Quote
Got my sump fitted today, engine looks like brand new inside, the new pickup was a little tricky to locate, but got it on in the end











My Build Thread

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