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Author: Subject: Fitting Removable Panel
Guinness

posted on 16/2/08 at 06:00 PM Reply With Quote
Fitting Removable Panel

I'm struggling to find a way of attaching the back of the rear undertray. At the front I have a bit of ally angle riveted to the chassis rail, so that the front edge of the diffuser is level with the ally floor. I plan to hold that edge on with a row of Dzus clips. Like these:



But at the back the return on the rear panel is at different angle to the diffuser. About 30 degrees:

Section through difff
Section through difff


So I need to find a fixing that can cope with this level of mis-alignment or another method of fixing it. Needs to be removable for access to fuel pump / filter / diff etc.

I thought about a piano hinge, but that won't be very easy to make removable, and I don't really want to see the hinge along the back of the car!

Suggestions gratefully received.

Cheers

Mike






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nitram38

posted on 16/2/08 at 06:10 PM Reply With Quote
What about using some dzus fasteners ?
You could make the brackets that hold the locating spring like a top hat but with one side shorter than the other.






[Edited on 17/2/2008 by nitram38]

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jambojeef

posted on 17/2/08 at 09:26 AM Reply With Quote
yo dude...its not actually that easy at all is it?!

Im thinking at the moment, if you get a strip of ally and get me to put a nice clean bend in it of 30 degrees you could then pop rivet one side to the grp lip and rivnut the other side to ur diffuser?

Im about today if you need a hand? Might have some ally or stainless too?

Hmm dunno, how did hellfire do it?!






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vinnievector

posted on 17/2/08 at 12:12 PM Reply With Quote
hi

some quick ideas , sketched for you .
hope they help Rescued attachment Picture 516.jpg
Rescued attachment Picture 516.jpg

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vinnievector

posted on 17/2/08 at 12:16 PM Reply With Quote
2

Rescued attachment Picture 466.jpg
Rescued attachment Picture 466.jpg

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vinnievector

posted on 17/2/08 at 12:19 PM Reply With Quote
3

Rescued attachment Picture 467.jpg
Rescued attachment Picture 467.jpg

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Guinness

posted on 17/2/08 at 03:15 PM Reply With Quote
Thanks lads

I think I've sorted it. Dzus's ordered. Just got to head over to the B&Q for the angle.


Section through diffuser
Section through diffuser


Mike






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Guinness

posted on 24/2/08 at 05:43 PM Reply With Quote
Help!

I'm still stuck on this! I can't fix the angle as I planned, because of the rear chassis rails / petrol tank mounts etc!

Vinnie's sketches won't work either (without removing the boot box and fuel tank).

Mike






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Kaspa

posted on 24/2/08 at 06:50 PM Reply With Quote
Mike , how i fitted mine was a simple and easy solution, the front edge of the diffuser slides into a folded strip the width of the car which is rivited to floor along the bottom of the rear bulkhead line, then on each side of the diffuser about 50 mm from the rear of the chassis i welded two tags one each side , fitted a riv nut into bottom chassis rail, and the rear is then bolted by one 6mm bolt each side, undo both bolts and slide the diffuser out in 2 mins, easy as, and no it dosnt vibrate or rattle , i would post a pic but car is 300ks away at the mo sorry
cheers Kaspa





understeer= when you hit the wall front first
oversteer=when you hit the wall back first
HP= how fast you hit the wall
Torque= how far the wall moves when you hit it

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Guinness

posted on 18/3/08 at 03:18 PM Reply With Quote
Well I think I've finally sorted how I'm going to fit this diffuser.

On Friday I flew to Geneva, on Saturday I went to the Motorshow, and got inspiration:

Rear Diffuser 1
Rear Diffuser 1


It's a Gumpert Apollo. Looks like the diffuser passes it's load directly onto a suspension pick up point, via an adjustable fixing.

Second shot
Second shot


Sorry about leaving my expresso cup on the back of the chassis while I took the photo.

Anyway, stopped at my local chandlers this morning, picked up the bits, so should have it fitted tonight!

Mike






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