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Author: Subject: Cutting fibreglass
beaver34

posted on 9/4/12 at 09:44 PM Reply With Quote
Cutting fibreglass

Need to cut my nosecone and bonnet, it's new bodywork so don't want to make a mess

What's best to use to cut odd shapes out, have a dremel for getting the edges nice but the main cutting the I was thinking off

Thanks

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BenB

posted on 9/4/12 at 10:08 PM Reply With Quote
I used to use a jigsaw with a metal (fine tooth) saw. Works nicely as long as you go slowly.
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femster87

posted on 9/4/12 at 10:11 PM Reply With Quote
Draw the pattern on the item and get a 3mm drillbit, Drill the pattern out and them finish off with the dremel. Make sure you mask the area first. I use a variable speed drill so i can control speed. I have cracked gelcoats with fixed speed drills
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Mr C

posted on 9/4/12 at 10:12 PM Reply With Quote
Black and Decker Powerfile, best piece of kit great for radiused corners / tight spots / making holes taking off small amounts etc and belts last for ages. Shop around though and you might find a good deal.

[Edited on 9/4/12 by Mr C]





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Chippy

posted on 9/4/12 at 10:14 PM Reply With Quote
I use a jig saw fitted with a GRP cutting blade, (sort covered in grit), these last much longer, rather than a saw blade. Also remember to cover where you are going to be cutting with a really good layer of masking tape, jig saws will bugger up nice shiney surfaces just from the base plate. HTH Ray





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SausageArm

posted on 9/4/12 at 10:28 PM Reply With Quote
I used these tools to cut my GRP bodywork



I marked out where I wanted the cuts/holes to be, then cut close to this line, then filed the bodywork to the marked line, maybe not the quickest method but I found it easy to make a neat job this way.

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ashg

posted on 10/4/12 at 12:21 AM Reply With Quote
4inch angle grinder with a 1mm cutting disk is my weapon of choice





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RK

posted on 10/4/12 at 01:18 AM Reply With Quote
I use the angle grinder too. Deadly dust though, so cover up.
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40inches

posted on 10/4/12 at 08:07 AM Reply With Quote
quote:
Originally posted by BenB
I used to use a jigsaw with a metal (fine tooth) saw. Works nicely as long as you go slowly.


Same here, lots of masking tape and cut very slowly.
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renetom

posted on 10/4/12 at 08:07 AM Reply With Quote
cutting fibreglass

Hi
As you have a Dremel.
Use the small pointed bit, you can drill with it & cuts beautifully all sorts of intricate shapes
and is very controllable, try it on a gash bit.
This is what we used & it worked well.

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loggyboy

posted on 10/4/12 at 08:11 AM Reply With Quote
I trimmed my skuttle with a dremmel, but I'm yet to do some proper cuts, but I always thought that this looked like a great tool for the job:
http://www.jmldirect.com/uk/exakt-diy/exakt-saw/invt/e08sa40100000001/

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big-vee-twin

posted on 10/4/12 at 08:21 AM Reply With Quote
I have done all my cutting on the bodywork using a dremmel style tool using the fibre cutting disk. For circles chain drill and dress with a sanding 'drum'.





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nick205

posted on 10/4/12 at 09:29 AM Reply With Quote
chain drill, hack saw and file(s) with lots of masking tape and care did it for me.

Wear a mask as the dust is not pleasant. After a while I started using a garden sprayer to mist some water over the cutting area every so often to keep the dust down. Then just rinse and polish when you're finished.






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Mistron

posted on 10/4/12 at 03:12 PM Reply With Quote
If you have a compressor, an air hacksaw is very handy. cut down a hacksaw blade so it leaves approx 3" long usable blade, also, grind away a lot of the back edge so it can cut tighter radiuses. this works really well on GRP and you have less risk ofscratching the surface than using a jigsaw, and you also get a lot better visibility of the cut line. makes your fingers tingle though!
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scootz

posted on 10/4/12 at 03:19 PM Reply With Quote
I use the angry grinder... as said, use a mask or you'll be blowing (insert GRP colour here) bogies for days to come!





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