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Author: Subject: Mushroom Inserts
Andybarbet

posted on 2/1/05 at 07:04 PM Reply With Quote
Mushroom Inserts

Apologies for sounding thick but what is the advantage of going for the mushroom inserts to fit the siearra front hub - with the offset hole for top ball joint ? (Luego sell them offset)

A couple of places sell them with the hole in the centre and they are a lot cheaper, as they are easier to make.

I presumed it gave you more adjustment but read a thread somewhere saying there's no real advantage.

Cheers.....Andy

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marc n

posted on 2/1/05 at 07:37 PM Reply With Quote
the ones with the holes off centre help with sva and also help dial out discrepancies in the sierra castings

regards

marc

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DEAN C.

posted on 2/1/05 at 08:00 PM Reply With Quote
Marc is the expert but you really do need offset inserts.
This allows you to get equal castor angles on both sides.this allows for any variations in bracket mountings,ford castings and wishbone tolerances,plus as Marc says you can put full castor(about 5 deg.) to give max "self centre" steering for SVA.





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DEAN C.

posted on 2/1/05 at 09:04 PM Reply With Quote
Hi,after a conversation with Martin Keenan he has told me the main reason for the offset mushrooms is for the trailing angle,seeing as the hubs were designed for macpherson struts and not wishbones.
This almost corrects the positioning of the hub,although he has said the hole ideally should be even nearer to the edge of the mushroom if it were possible.

So you really do need them!
DEAN .........





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gazza285

posted on 2/1/05 at 09:14 PM Reply With Quote
It all depends on your top wishbones at the end of the day, if you are making your own the position of the top ball joint can be made to suit the Sierra upright.
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Mark Allanson

posted on 2/1/05 at 09:49 PM Reply With Quote
I am using Cortina uprights so it is really only a point of interest to me, but can someone explain this to me.

The castor angle will remain unchanged whichever position the insert is placed, all you will alter is the KPI, and the displacement of the stub axle from the line between the upper and lower balljoints. Does this give you self centring? Does the migration of the axle line from the balljoints axis alter the handling in an adverse way?





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JoelP

posted on 2/1/05 at 10:59 PM Reply With Quote
apparently it contributes to self centering via drag, that the contact patch is behind the axis of steering. not sure quantitatively how much it provides though.






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gazza285

posted on 2/1/05 at 11:18 PM Reply With Quote
It doesn't change the KPI either for the same reason it doesn't change castor.
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Mark Allanson

posted on 3/1/05 at 12:00 AM Reply With Quote
quote:
Originally posted by gazza285
It doesn't change the KPI either for the same reason it doesn't change castor.


It obviously does affect the KPI, as you are changing the axis of the upper balljoint in relation to the lower one. Unless you only locate the insert in the dead ahead or dead astern position. Any change in the insert to axis at 90° to the direction of travel will change the KPI





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phelpsa

posted on 3/1/05 at 12:03 AM Reply With Quote
quote:
Originally posted by gazza285
It doesn't change the KPI either for the same reason it doesn't change castor.


I think your thinking that when the top moves to the right, the bottom moves to the left, which isn't true. If that was the case then the kpi would dtay the same.

Adam






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gazza285

posted on 3/1/05 at 12:24 AM Reply With Quote
The top ball joint does not move as it is fixed to the top wishbone, not the upright.
The KPI is fixed wherever the offset mushroom is as the joint itself does not move.

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Mark Allanson

posted on 3/1/05 at 12:28 AM Reply With Quote
quote:
Originally posted by gazza285
The top ball joint does not move as it is fixed to the top wishbone, not the upright.
The KPI is fixed wherever the offset mushroom is as the joint itself does not move.


If you alter the position of the insert at 90° to the direction of travel, this will alter the camber, and when you compensate for this, the top balljoint will be altered in relation to the upper wishbone, thus changing the KPI





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gazza285

posted on 3/1/05 at 12:33 AM Reply With Quote
But the swivel point is in the same place! The swivel point is on the top wishbone, not the upright.
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Mark Allanson

posted on 3/1/05 at 12:39 AM Reply With Quote
Yes, the swivell point is still on the upper wishbone, but it is in a differend place on the upper wishbone, due to the fact that you would have had to wind in the top balljoint to get the camber right after moving the insert

[Edited on 3/1/05 by Mark Allanson]





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gazza285

posted on 3/1/05 at 12:52 AM Reply With Quote
But the KPI is a line between the centre of the top ball joint and the bottom ball joint. How can an offset mushroom move the swivel points? The joints themselves do not move so the king pin inclination does not move either
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Mark Allanson

posted on 3/1/05 at 01:02 AM Reply With Quote
quote:
Originally posted by gazza285
But the KPI is a line between the centre of the top ball joint and the bottom ball joint. How can an offset mushroom move the swivel points? The joints themselves do not move so the king pin inclination does not move either


I am not explaining myself very clearly.

If the insert hole on the LH side was at the 9 O'clock position when viewed from behind, with the suspension fully set up, and then you moved it to the 3 O'clock position, the camber would be changed by a factor of the distance between the offset of the balljoint hole from the centre of the insert time 2.

To get your camber back to what it should be, you would have to wind in the upper balljoint back into the upper wishbone to compensate. The upper balljoint would now be a few mm inboard from its previous position, but the lower balljoint would be unchanged, hence the change in KPI. The caster would be unchanged





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gazza285

posted on 3/1/05 at 01:04 AM Reply With Quote
What you are saying is "when you compensate for this" I am saying "when you design proper wishbones for Sierra uprights"
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gazza285

posted on 3/1/05 at 01:06 AM Reply With Quote
Which I think was my original point
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Mark Allanson

posted on 3/1/05 at 01:08 AM Reply With Quote
quote:
Originally posted by gazza285
What you are saying is "when you compensate for this" I am saying "when you design proper wishbones for Sierra uprights"



It doesn't matter what design upper wishbones you have, if you have offset inserts, and alter the position, you will have a change in camber, which, when corrected will give a change in KPI





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gazza285

posted on 3/1/05 at 01:19 AM Reply With Quote
quote:
Originally posted by Mark Allanson
quote:
Originally posted by gazza285
What you are saying is "when you compensate for this" I am saying "when you design proper wishbones for Sierra uprights"



It doesn't matter what design upper wishbones you have, if you have offset inserts, and alter the position, you will have a change in camber, which, when corrected will give a change in KPI


When corrected? Why not just make it right in the first place? Mark, I'm not having a go or anything, but why not get the wishbones right in the first place. I know the Sierra uprights are not as geometrically correct as the Cortina ones, but it is only a slight modification to get them to work.

[Edited on 3/1/05 by gazza285]

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Mark Allanson

posted on 3/1/05 at 01:29 AM Reply With Quote
Jeez, I have the imprints of bricks on my forehead.

No welder in the world could make the wishbones so perfect that there would be no need for any post build suspension setup.

When you have finished your car, you need to fine tune the suspension, thats why it is adjustable.

If you use the offset inserts to adjust ANYTHING, your KPI will alter after you have corrected the camber change due to any alterations to the said inserts.





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gazza285

posted on 3/1/05 at 01:47 AM Reply With Quote
"I am using Cortina uprights so it is really only a point of interest to me, but can someone explain this to me.

The castor angle will remain unchanged whichever position the insert is placed, all you will alter is the KPI, and the displacement of the stub axle from the line between the upper and lower balljoints. Does this give you self centring? Does the migration of the axle line from the balljoints axis alter the handling in an adverse way? "


This is what started me going in the first place

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Rorty

posted on 3/1/05 at 02:46 AM Reply With Quote
I’ve attached a quick and crude drawing of a Sierra type “upright” with an offset type mushroom to illustrate the effects of rotating the mushroom.
The blue circle on the end of the stub axle represents the true camber and castor.
The pink circle on the end of the stub axle shows what happens when the hole in the mushroom is rotated towards the FRONT of the car by 2 degrees: the stub axle moves towards the REAR of the car, thus increasing drag.
The red circle on the end of the stub axle shows what happens when the hole in the mushroom is rotated towards the wheel by 2 degrees: the stub axle leans in at the top, thereby increasing negative camber.
The wishbones and balljoints have remained fixed throughout the procedure, therefore the KPI (the axis between the two balljoints) has not altered. Only the scrub radius has changed in that plane.
The best option would be to install one of the mushrooms with a centrally located tapered hole and then design and fabricate (or purchase) the wishbones to suit the geometry of the Sierra “upright”. Otherwise, any attempt to alter, say, camber, will result in unfavourable changes in other areas.

What I didn't fully describe above, is the consequences of altering any changes to camber made by an offset type mushroom. Any attempt to CORRECT mushroom-induced camber by altering the top balljoint position WOULD result in KPI changes.




[Edited on 3/1/05 by Rorty] Rescued attachment camber-castor01.gif
Rescued attachment camber-castor01.gif






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DEAN C.

posted on 3/1/05 at 10:51 PM Reply With Quote
Phew! Glad thats cleared up then!





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DONALD

posted on 7/9/05 at 04:02 PM Reply With Quote
using Escort McPherson struts

Has any one used Escort McPherson struts on a Locost Build is so what are the pitfalls, at what lencth are theu cut off and what mushrooms are used?
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