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Front susp. advice needed
Tigers - 10/3/04 at 08:49 AM

Hi there!

I was designing my front suspension and suddenly stuck with one problem.
I'm planning to use coilevers from GTS tuning, but they seem to be to short in front for me (my chasis is McSorley 7+442, track 1450mm). As you can see in drawings, if I place the shock as in book, then the lower end will be somewhere in the middle in of lower a-arm, also shock will be tilted 25 degrees off vertical position. I'm afraid that because of big leverage effect, shock performace will be very low, also very stiff springs are required.
Front suspension design1
Front suspension design1

Front suspension shaded
Front suspension shaded


What would you suggest to do?
To leave as is?
Look for longer shocks?
Tilt shocks at 45 degree angle?
Maybe just move them otwards and find a way to mount them on chasis?

Thanks for any advice!



[Edited on 10/3/04 by Tigers]


JoelP - 10/3/04 at 09:08 AM

plus if you use a stiffer spring you would want the dampers adjusting.

this is the same as my problem, i ended up moving the top mounting point 3 inches outside of the chassis top bar. seems to work fine, obviously you need to plan it well to make it strong and to ensure that the loads are passed smoothly to the rest of the chassis. if i get my camera sorted i'll post a pic.

ps is that an e30 hub in the piccy?

[Edited on 10/3/04 by JoelP]


Tigers - 10/3/04 at 09:20 AM

That's a solution but then mounting point design is very important - it will have to hold more than 1/2 of full weight.
I definately would like to see your pics to get some ideas.

Ps. Yes, it is e30 hub. But not too accurate. Need CADs?


James - 10/3/04 at 09:23 AM

I would have thought finding longer shocks would be a good idea.

Presumably you need to find approximately 2" don't you?
The MK ones are 13" open which IIRC would give you an inch more than GTS ones. What about something from Caterham / Westfield ? Anyone know if they're longer?

HTH,

James


JoelP - 10/3/04 at 09:35 AM

only problem might be that using longer shocks leaves them too laid down, hence a low effective spring rate.


ned - 10/3/04 at 09:35 AM

why not just move the chassis side shock mount out further, take a look at how mk do it, they extend the shock bracket out and down from the chassis.

just my 2p...

Ned.


JoelP - 10/3/04 at 09:41 AM

this is approximately how i did it. obviously im not an artist!


Description
Description


the inner two lines are the original chassis uprights, the outer ones are added in.

[Edited on 10/3/04 by JoelP]


Tigers - 10/3/04 at 09:56 AM

I got the idea, thanks!
I'll take a lok at MK's also...


ned - 10/3/04 at 10:08 AM

this is how mk do it:

os bones flexy n shock
os bones flexy n shock


pic courtesy of bobs photo archive...

Ned.


paulf - 10/3/04 at 11:14 AM

You could just buy some longer ones from Gaz, Avo, or spax and get stronger springs to match.

quote:
Originally posted by JoelP
only problem might be that using longer shocks leaves them too laid down, hence a low effective spring rate.


pbura - 10/3/04 at 11:35 AM

An alternative is building with inboard shocks. Good recent thread here:

http://www.locostbuilders.co.uk/viewthread.php?tid=8659

Negatives are more trouble to build and more weight, positives are very efficient damping and adjustability.

GTS used to sell an inboard shock kit that would just bolt onto a standard chassis (sames front end as +442). Might be worth an ask.

Simple route would be to hang the chassis mount outboard, per Joel or MK picture (maybe with bigger brackets).

Another outboard shock mount: Rescued attachment e1novfront.jpg
Rescued attachment e1novfront.jpg


Steve Hnz - 10/3/04 at 11:52 AM

I`m interested in this question myself. I`m intending to build a wide track dedion book locost ( I know what I mean any way!). To that end I`ll be making the wishbones about 75mm longer. Should the shock mount move out by the same amount as this or should they move to give a similar ratio of wishbone length / shock mount distance? Any & all info greatfully received. I`m hoping to using Darrens GTS shocks (Darren!) & have Cortina front uprights.
Thanks, Steve.


splitrivet - 10/3/04 at 12:00 PM

The new lolocost shocks (zeemeride) are longer and cheaper but may be too long for the rear end unless you resite the lower mounting point as I had to.
Cheers,
Bob


Terrapin_racing - 10/3/04 at 12:05 PM

Looks like the torsional stress on those shock mounts (at chassis) could be a problem??


Tigers - 10/3/04 at 01:04 PM

I did a quick drawings...

Front susp. shock mounts
Front susp. shock mounts


So what's your judgement?


pbura - 10/3/04 at 01:05 PM

quote:
Originally posted by Terrapin_racing
Looks like the torsional stress on those shock mounts (at chassis) could be a problem??


Sorry, I should have posted this reinforced version (see below)) that looks much sturdier, though I agree that stress on the unsupported tube end is still substantial

In the book, 2nd ed., page 162, is a car with a fairly flimsy-looking shock mount, gotta wonder.

Edit:
quote:
Originally posted by Tigers
So what's your judgement?


Looks good to me!

[Edited on 10/3/04 by pbura] Rescued attachment e1aprcross.jpg
Rescued attachment e1aprcross.jpg


stephen_gusterson - 10/3/04 at 02:05 PM

I moved my top mounts outwards.

20 odd degrees is quite small - a lot of cars run 40 or so.

Its true that affective rate will change as angle is changed - just get different springs!

Finally, If you put the lower part of the shocker too far inboard of the wheel, there will be a tendancy to 'load up' or bend the lower wishbone, i would have thought.....


atb

steve


The Shootist - 10/3/04 at 06:35 PM

You could modify it slightly to make it do double-duty as a headlamp mount.

[Edited on 10/3/04 by The Shootist]


dblissett - 10/3/04 at 06:56 PM

i am building a mcsorley 442 and my front suspession units are modified mini spax units they are 13 3/4 long and seem to fit spot on
please note that with the bottom wish bone horzontal the shock should be compressed by about 1/3 of its travel
so you get some droop
good luck dave


Peteff - 10/3/04 at 07:32 PM

Is the drawing to scale as your wishbones look disproportianately long or the shock looks short. Shock absorbers mounted under the top rail as in your diagram will be further back than most peoples and it would be better to mount them on the outside of the rail like the indy ones to gain a bit more length.

yours, Pete.


Tigers - 11/3/04 at 11:42 AM

well, shock absorber dimmensions might not be very precise, as there were no diameter stated in Daren's drawings. But my wishbones realy are long - lower 450 mm, uooer 290mm). That's because it will have donor car's track width ~ 1400 mm.
Maybe i should make front track narrower?