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Author: Subject: DIY lights
jlparsons

posted on 13/1/07 at 06:26 PM Reply With Quote
DIY lights

Hi folks, I know a few people make their own rear light clusters and I was thinking about doing this (probably won't, but hey ho). What are the rules with regard to SVA and DIY lights? Do they just have to pass regs with regard to how bright they are, position and viewing angle etc?

Cheers!





Any resemblance to real persons, living or dead is purely coincidental. Some assembly required. Batteries not included. Contents may settle during shipment. Use only as directed. No other warranty expressed or implied. Do not use while operating a motor vehicle or heavy equipment. Subject to approval, terms and conditions apply. Apply only to affected area. For recreational use only. All models over 18 years of age. No user-serviceable parts inside. Subject to change. As seen on TV. One size fits all. May contain nuts. Slippery when wet. For office use only. Edited for television. Keep cool; process promptly.

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coozer

posted on 13/1/07 at 07:31 PM Reply With Quote
They need to E marked to show they are European legal...

I know a company who makes them for OEM's but they do have a lot of scrap which suggest they are difficult to manufacture.





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MkIndy7

posted on 13/1/07 at 08:20 PM Reply With Quote
We've made our own light clusters for LED's as they were far too expencive to buy at the time!.

There brilliant at night but not quite bright enough during the day.. which were fixing with some new Luxeon Star LED's.

For the SVA and subsequent MOT's we've just fitted some Trailer lights (with the Triangle reflectors removed).. just a 5 min job, 2 screws and a few crimps.

So thats always another option for ya.

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jlparsons

posted on 13/1/07 at 08:28 PM Reply With Quote
Ah, i see. I presume that taking the trailer lights off afterwards would lose the vehicle's approval?

Is there any way you can get through SVA with your own lights, ie getting them approved as compliant with EU regulations? I was thinking the same as you, making my own LED based lights I can be really creative (if I'm not just desperate to get the thing on the road and use trailer lights after all).





Any resemblance to real persons, living or dead is purely coincidental. Some assembly required. Batteries not included. Contents may settle during shipment. Use only as directed. No other warranty expressed or implied. Do not use while operating a motor vehicle or heavy equipment. Subject to approval, terms and conditions apply. Apply only to affected area. For recreational use only. All models over 18 years of age. No user-serviceable parts inside. Subject to change. As seen on TV. One size fits all. May contain nuts. Slippery when wet. For office use only. Edited for television. Keep cool; process promptly.

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RazMan

posted on 13/1/07 at 11:37 PM Reply With Quote
Rear lights do not have to be E marked but it helps. They just have to have a 'suitable' brightness & beam pattern.

I converted my lights to Luxeon Star leds (the only ones worth trying imo) and they passed SVA without incident - the tester loved them in fact, saying they were much faster than filament bulbs.





Cheers,
Raz

When thinking outside the box doesn't work any more, it's time to build a new box

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chockymonster

posted on 14/1/07 at 12:25 AM Reply With Quote
Raz,

where did you get the Luxeon bulbs from?





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MkIndy7

posted on 14/1/07 at 12:32 AM Reply With Quote
We got ours Luxeon's off ebay....
We though normal Superbright/Hyperbright LED's are Adequate for the brakes and rear lights (as there used in lots of aftermarked high level brake lights). Look for the highest brightness with the widest viewing angle.

But we had to resort to luxeons for the indicators as Standard LED's aren't available with enough brightness and viewing angle and were very hard to see in direct sunlight.

[Edited on 14/1/07 by MkIndy7]

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RazMan

posted on 14/1/07 at 12:37 AM Reply With Quote
On eBay - there is just one supplier as far as I know - http://stores.ebay.co.uk/warden-jp2002

Good prices and fast delivery too. I have tried most of his led bulb replacements and have quite a few of the older types left over if anyone wants them for a few beer tokens. Every bulb on my car except headlights are Luxeon leds now and although they are not suited to all light units they are by far the brightest & widest angle leds I have come across.
They are available in stop/tail, indicator & wedge side lights forms. Rescued attachment 1157_3wled10.jpg
Rescued attachment 1157_3wled10.jpg






Cheers,
Raz

When thinking outside the box doesn't work any more, it's time to build a new box

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jlparsons

posted on 14/1/07 at 12:42 AM Reply With Quote
Excellent, that's what i was hoping to hear!

I was thinking of bending a polycarbonate cover for each rear light cluster to match the profile of the rear panel and say 5cm of the curve (so they're visible from the side), cutting a hole in the panel to shape and "joggling" the hole to mount the cover. The LEDs will be mounted beneath this so the finished rear clusters are flush and follow the countours of the rear panel. Can't decide if they'll look nice or like something of a chav'ed nova. Opinions?

Of course chances are i can't be bothered by the time I've got everything else done, but if we can't think of anything to talk about on here we'd have to spend time with our wives!





Any resemblance to real persons, living or dead is purely coincidental. Some assembly required. Batteries not included. Contents may settle during shipment. Use only as directed. No other warranty expressed or implied. Do not use while operating a motor vehicle or heavy equipment. Subject to approval, terms and conditions apply. Apply only to affected area. For recreational use only. All models over 18 years of age. No user-serviceable parts inside. Subject to change. As seen on TV. One size fits all. May contain nuts. Slippery when wet. For office use only. Edited for television. Keep cool; process promptly.

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MkIndy7

posted on 14/1/07 at 12:46 AM Reply With Quote
Can't find it in the history..

We bought individual LED's to solder up into clusters due to the design of our lights...
Had to buy them in like 50 or 100 a time for about £20 with all the resistors for 12v included. Probably for Hong Kong, China or Australia but there were here damned quick!

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