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Author: Subject: big fat update!!
suparuss

posted on 20/11/06 at 08:54 PM Reply With Quote
big fat update!!

been doing loads and loads on the car lately so its about time i posted some piccies for yall!

here we have my exhaust manifold made from preformed bends and welded together. look really swanky! not sure how the car will sound with 2 ports going to one can and 3 going to the other but should be interesting. performance is a no brainer as anything is an improvement on the cast steel original!
exhaust manifold
exhaust manifold

and here have the rest of the exhaust all finished in the same method plust a pair of bike cans from a vtr firestorm (this was my original choice of engine but when i changed my mind i kept the cans)
the whole exhaust cost about £250!
exhaust cans
exhaust cans


here is the gear change mechanism which feels a bit rough but im sure ill get used to it!

gear change
gear change

and here are the rear calliper brackets made from ally. the hand brake cables were butchered from an escort cable i think and i had to slightly modify the levers on the callipers cos they were to take pushbike brake cable type things!?! stupid americans!

rear calliper bracket
rear calliper bracket


and also my big ass front brakes!

big ass brakes
big ass brakes

yes, yes i know you shouldnt have really big brakes on a light car but...
they just look so damn pretty!

ive just about finished the front cowling for the radiator so should be able to plumb in the central heating, but while im doing ally panels i may as well finish the whole cockpit so i dont have to get the gear out again. the list is getting shorter and shorter before i can start the body work! cant wait!

cheers,


Russ.

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JoelP

posted on 20/11/06 at 09:17 PM Reply With Quote
looks awesome. especially love the rear wishbones.
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mark.s

posted on 20/11/06 at 09:23 PM Reply With Quote
....theres some clever buggers on here aint there
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mark chandler

posted on 20/11/06 at 09:40 PM Reply With Quote
To clean the exhaust note just put in a balance pipe, 2/3rds the diameter of the main tubes and just after the collectors.

V8's do not sound great without one as you listen to two 4 cylinders without the burble.... or one 4 cylinder if you stand to the left.

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Browser

posted on 20/11/06 at 09:52 PM Reply With Quote
(Adopting kneeling posture, arms raised) WE'RE NOT WORTHY, WE'RE NOT WORTHY!

That looks the ab-so-lute BOLLOCKS mate! I of course, intensely dislike you 'cos you've got a lathe and a bandsaw in your garage! What type/model of lathe if you don't mind my asking?

[Edited on 20/11/06 by Browser]






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Confused but excited.

posted on 20/11/06 at 10:39 PM Reply With Quote
It must be so boring to be perfect!
Good impression of a genital orifice tho' Mark.

[Edited on 20/11/06 by Confused but excited.]





Tell them about the bent treacle edges!

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Fred W B

posted on 21/11/06 at 05:42 AM Reply With Quote
Looking good Russ, excellent progress

Like to think I had some influence on the gear shift linkage??

I must get my side project finished so I can get back onto mine and make some real parts. Tired of this mock up stuff of mine now

Cheers

Fred W B

[Edited on 21/11/06 by Fred W B]

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gttman

posted on 21/11/06 at 09:21 AM Reply With Quote
love it, its really coming on well. The exhaust is exacty what I intend to do but in slightly thicker mild steel (due to the turbos hanging off them) were did you go to to get the bends?

awsome





Andygtt

Please redefine your limits

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02GF74

posted on 21/11/06 at 09:47 AM Reply With Quote
quote:
Originally posted by suparuss
and here are the rear calliper brackets made from ally.


is that plain aluminium or some fancy alloy? I am just wondering whether they will be strong enough, plain ali is quite soft. What size are those allen bolts?

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suparuss

posted on 21/11/06 at 04:57 PM Reply With Quote
thanks for all the nice replies guys!

quote:
Originally posted by mark chandler
To clean the exhaust note just put in a balance pipe, 2/3rds the diameter of the main tubes and just after the collectors.



thank you i will try that if it sounds crap which is likley!

quote:
Originally posted by Browser

What type/model of lathe if you don't mind my asking?

[Edited on 20/11/06 by Browser]


its a clarke thing from machine mart. frankly its more use as a ship anchor for anything accurate unless you are really patient but it does the job.

quote:
Originally posted by gttman
were did you go to to get the bends?

awsome


got them HERE. very good service and good quality too. no matter where i cut the bends they match perfectly with the next pipe.

quote:
Originally posted by 02GF74


is that plain aluminium or some fancy alloy? I am just wondering whether they will be strong enough, plain ali is quite soft. What size are those allen bolts?

im not sure what the alloy is exactly as i bought it from rally design, listed as to be cut up into calliper brackets. you are right though it needs to be quite hard, probably 6082 or better would do. and the bolts are m10 12.9t jobbies so should be fine.

thanks again.

Russ.

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Fin

posted on 15/2/07 at 01:27 AM Reply With Quote
Hi All,

Im the owner of Dynoflow

Just going through my web site stat's and I found this post

Logged on to say what a fantastic job this is. Its always great to see what projects our stainless goes into, and this is superb.

PLease PLEASE feel free to post the build details on our own customer web forum (Links in the top left on the Dynoflow home page)

Cheers for now

Fin

[Edited on 15/2/07 by Fin]

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