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Author: Subject: R1 thermostat relocation
chockymonster

posted on 31/5/06 at 08:11 PM Reply With Quote
R1 thermostat relocation

My 03 injected R1 engine needs the thermostat relocating as it protrudes over the chassis rail. Has anyone done this as I'm not sure of the best way.

The standard housing has 3 connections, so relocating it to the top hose isn't really an option.

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smart51

posted on 31/5/06 at 08:15 PM Reply With Quote
could you move the radiator a bit so that the sensor clears the chassis?
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ChrisGamlin

posted on 31/5/06 at 08:22 PM Reply With Quote
As also posted to the BEC List


Top hose plumbing
Top hose plumbing


Header Tank plumbing
Header Tank plumbing


I basically took the front metal pipe that the stat mounts to and chopped it in 2. I then mounted the thermostat towards the front of the car and used the two metal pipe halves to connect it all back together

I wouldn't connect them both together personally even if you could work out the 3 inlet dilema. The water needs to flow up to and past the back of the stat in order for it to sense the temperature and open. If you plumb both together then the water will flow straight out and back into the head, it won't flow up the dead end to the stat so the stat won't be exposed to water at the actual engine temp, meaning it wont open at the right temperature and might not open at all.

cheers

Chris

[Edited on 31/5/06 by ChrisGamlin]






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JoaoCaldeira

posted on 31/5/06 at 09:37 PM Reply With Quote
Hi Paul.

Can you please post a pic.

I do have the same engine in the (almost) same chassis and I didn't notice any problem.

Joao






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speed8

posted on 1/6/06 at 05:14 AM Reply With Quote
This is the same problem I have. I thought it might just clear the bodywork but nope, the little pipe coming out fouls on the bonnet so it looks like relocation is the only option.
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fesycresy

posted on 1/6/06 at 07:22 AM Reply With Quote
When I moved mine, I fixed it with rubber lined p clips around the hoses and mounted this on box section pillars with long cap heads.





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chockymonster

posted on 1/6/06 at 08:44 AM Reply With Quote
Here's my proposed layout (also posted on the bec list )

proposed cooling layout
proposed cooling layout


It seems to be too simple, am I missing something? Apart from the 2 90 degree bends I need to get around the bottom chassis post!!

[Edited on 1/6/06 by chockymonster]

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G.Man

posted on 1/6/06 at 10:38 AM Reply With Quote
dont use flexi, use 2 L bends and join them for the right length

flexi never works right in my experience







Opinions are like backsides..
Everyone has one, nobody wants to hear it and only other peoples stink!

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chockymonster

posted on 1/6/06 at 11:14 AM Reply With Quote
Funny,

I've never had an issue with the samco superflex stuff. What problems have you had with it?

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