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Author: Subject: Aluminium welding with Mig
Johnmor

posted on 17/11/05 at 12:04 PM Reply With Quote
Aluminium welding with Mig

Has anybody used their mig for welding aluminium?
I know you can get 0.8 Alu wire and I think you have to use pure Argon gas but has anybody had much success.

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Minicooper

posted on 17/11/05 at 12:08 PM Reply With Quote
Yes I have done this, it works ok, it's only for heavier jobs and its no where as neat even if you do it everyday

Cheers
David

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stevebubs

posted on 17/11/05 at 12:37 PM Reply With Quote
quote:
Originally posted by Minicooper
Yes I have done this, it works ok, it's only for heavier jobs and its no where as neat even if you do it everyday

Cheers
David


what sort of power were you using on the MIG? Pure Argon as shield, yes?

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jambojeef

posted on 17/11/05 at 01:24 PM Reply With Quote
Ive done this too and would second the neatness issues!

You need a high power setting and very high wire feed speed and lots of patience.

You will find some alloys much better to weld than others - some are nearly impossible to weld using this technique and a hobby-style MIG.

Basically I found that even a degree out on the wire feed speed dial would mess up the weld and it was continually a case of dressing welds afterwards - a slow process on my engine bay brace!

Yeah - use pure argon for this in a hobby-MIG.

Geoff

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MikeRJ

posted on 17/11/05 at 03:31 PM Reply With Quote
Do you need to use different filters in the visor for aluminium welding (i.e. lighter or darker?). Can you actualy see a weld pool, or is it a case of squirt and hope for the best?
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PaulBuz

posted on 17/11/05 at 04:25 PM Reply With Quote
I would second what geoff said ...A very high wire feed is needed!
It certainly aint no pretty tigged job, but it seems to do the trick Rescued attachment Picture 421.jpg
Rescued attachment Picture 421.jpg






ATB
Paul

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jambojeef

posted on 17/11/05 at 04:54 PM Reply With Quote
Quote: Do you need to use different filters in the visor for aluminium welding (i.e. lighter or darker?). Can you actualy see a weld pool, or is it a case of squirt and hope for the best?

Erm I think you probably should opt for darker filters for Alloy but I used the standard darkest shade on my cheapo auto darkening helmet and used a halogen lamp to illuminate the area.

Is it pretty violent when you get a weld going - my ally welding was characterised by the smell of burning hair!

But perhaps if you use your hands to hold the welding torch you'll be ok.....

[Edited on 17/11/05 by jambojeef]

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Confused but excited.

posted on 17/11/05 at 05:46 PM Reply With Quote
Some of you guys may find this interesting as an alternative.

/www.aluminumrepair.com/examples.htm





Tell them about the bent treacle edges!

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want2race

posted on 19/11/05 at 03:35 PM Reply With Quote
quote:
Originally posted by Confused but excited.
Some of you guys may find this interesting as an alternative.

/www.aluminumrepair.com/examples.htm



I will personally say this product is CRAP! Never holds! Save your $

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Peteff

posted on 19/11/05 at 05:03 PM Reply With Quote
Lumiweld.

My nephew fastened a fairing bracket back on his bike with it and it held alright. It's more like soldering or brazing than welding, you don't apply the flame to the rod.

[Edited on 19/11/05 by Peteff]





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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