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Author: Subject: Steel or Ali Floor
flyingkiwi

posted on 5/2/04 at 09:06 PM Reply With Quote
A mate from work dropped his bike the other day doing around 30mph, the road chewed through the ali flywheel cover with surprising ease, leaving a gapping whole. I would have thought that after a couple of grounding's on sleeping policemen (a couple in yeovil require a tractor to drive over without scraping the floor) you would find yourself with a new air conditioning unit, which I'm sure is a mot failure. I've gone for steel, mainly as it was already fitted to the chassis when I brought it.





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200mph

posted on 5/2/04 at 09:24 PM Reply With Quote
but you could un-rivet a riveted chassis easier than you could un-weld a welded one?

Steel it is methinks

Mark

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TheGecko

posted on 6/2/04 at 02:33 AM Reply With Quote
What some Australian builders have done (abd I will do too) is to use a steel floor with a few stiffening ribs folded into it which both stop the "boing" and give you somewhere to bolt your seat rails to. I've had a quick serach for a photo with no success so I'll try an illustration - hope this turns out OK.

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____/ \______/ \____




Dominic

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blueshift

posted on 6/2/04 at 02:35 AM Reply With Quote
quote:
Originally posted by 9904169
but you could un-rivet a riveted chassis easier than you could un-weld a welded one?


Maybe, but how would you drill the holes in the right places for the new floor? or would you drill new ones?

And if the floor is bonded as well as riveted it might be quite a farquhar to clean up.

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Mix

posted on 6/2/04 at 08:26 AM Reply With Quote
By using the removed panels as templates

Mick

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Terrapin_racing

posted on 6/2/04 at 11:32 AM Reply With Quote
Floor strengthening

You could always make a support tray for the seat using carbon/kevlar composite. It's very easy to do and I can supply details etc. A company called CFS (on web) supply materials at reasonable cost.
cheers
Rob

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craig1410

posted on 6/2/04 at 01:00 PM Reply With Quote
For seat supports, what is wrong with a couple of bits of steel square section across the floor in the appropriate place with a couple of brackets welded directly to these and drilled to accept the bolts? That's what I've done and it was quick and painless.
Cheers,
Craig.

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blueshift

posted on 6/2/04 at 01:42 PM Reply With Quote
quote:
Originally posted by Mix
By using the removed panels as templates


doh. clever man.

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flyingkiwi

posted on 6/2/04 at 04:53 PM Reply With Quote
to stop the panel panting, a couple of right angle stiffner's would do the trick. A bit of 16 swg ali strip bent through 90^ and riveted to the inside of the footwell would provide plenty of support, plus you could hide it under the floor paneling (if your putting some in). Works on aircraft panels.





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ned

posted on 6/2/04 at 05:10 PM Reply With Quote
I'm going for an ally floor, but have put in some extra chassis bars to strengthen the floor area and triangulate to the dif mounting points for strength aswell.

Not quite finished as the welder packed in, but heres a pic:


Ned.





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stephen_gusterson

posted on 6/2/04 at 08:07 PM Reply With Quote
I dont think triangulation adds much there ned.

what it does do is put obstructions on the floor where your feet should go, unless you have a false floor on top.

Also, if you hadnt used triagluars and had just used two bars across where your seat would go, you would have two nice bars to 4 point bolt your seat to.

atb

steve






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